These made my situation so much worse and distributed the broken pieces throughout my valve body. Each valve body is disassembled, cleaned, inspected, calibrated and tested to restore oe form, fit and function. Acces pdf vw 09g atsg compatible for kindles, ipads and most ereaders. Tf80sc transmission repair manuals aw tf81sc, diagrams, guides, tips and free download pdf instructions. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Automatic transmission rebuild and repair manual vw audi 6 speed transaxles o9g tf60sn. Automatic transmission 09g repair manual edition 07 2015 d3e8001eaac pdf free. Wiring harness is attached to valve body in gearbox. Our own program process, designed inhouse, gives our stateoftheart testing the accuracy that makes it possible to guarantee our remanufactured valve bodies function to oe specifications. Sonnax adjusting clutch control valves on aisin fwd 6speeds. Aw tfsn, tfsn, tfsn mini ga6f21wa vag 09g, 09k, 09m 6speed fwd electronic control. Solenoid valve wiring harness 14pin connector, removing and. Rebuilt 6r80 transmission valve body wo control module. Shift kit transgo tf60sn 09g valve body solenoid vw.
Remove oe center support seal assembly from case and set aside for reuse. Transgo sk 09g 09g shift kit valve body repair kit. Transmissions, well look at a few critical aspects of service for the 09g, including fluid level inspection, valve body service and rebuilding tips. Automatic transmission valve body 6speed 09g325039a aw 09g tf60sn 09g valve body for audi vw jetta golf passat touran sharan 03up 20032011 2. List of workshop manual repair groupslist of workshop manual. Vw 09g transmission valve body repair vw 09g tf60sn solenoids fix recondition repair upgrade shift kit how to fix the vw 09g transmission 09g tf60sn transmission reassembly transmission repair vw 09g page 212. First lets get a little background on these valve bodies and clutch control valves. There are 4 styles of 09g k valve bodies that have large 1 diameter linear solenoid cans and 2 styles with small. This transmission valve body assembly fixes and cures the many shifting complaints with a worn out valve body. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Vw 6speed automatic transmission 09g repair manual. Aw tf60sn 09g 09m 09k automatic transmission exploded view.
The tool kit comes complete with video instructions. Its tasks are to draw atf oil out of the oil sump, build up oil pressure and transfer oil pressure to the valve body. Remanufactured 09g valve bodies street smart transmission. But it is impossible to escape fiction parts natural wear. Then it is required to change the entire valve body.
This manual contains the procedures necessary to diagnose, rebuild andor repair the 09g 09m transaxle and is intended for automotive technicians that are familiar with the operation of automatic transmissions. When solenoid valve n91 shuts off the flow, the oil pressure upstream of the clutch builds up again. Replace the complete valve body with a new one from your local vw dealership. The leader in remanufactured valve bodies all valve bodies are run through a series of shift cycles at operating temperature, then precisely calibrated using stateoftheart valve body test equipment to verify. Vw 6speed automatic transmission 09g repair manual edition 07. Shift kit transgo tf60sn 09g valve body solenoid vw audi mini. Applicable for large canister aisin sl solenoids found in early models aw5550, tf60 09g, 09m, 09k, tr60 09d, tf80 af406. Inspecting the 09g, tf60sn for manual valve bore wear. Mini coop 2005on 95111ms 1 reman valve body 09g m wo pres switches, cooler on trans, small can sol. Tf80sc transmission repair manuals aw tf81sc rebuild. Aisin warner 09g valve bodies street smart transmission. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines.
Use appropriately sized flat punch to lightly tap inserts into place. Reviewed in the united states on november 14, 2014. This kit can be used in any of nine locations in five different valve body applications. Thank you for reading 09g valve body repair manual. Remanufactured 09g valve body for volkswagen and skoda. The atf oil pump it is driven by the input rotor of the torque converter. Automatic transmission 09g repair manual volkswagen. One of the most complicated cases is the wearout of the valve body andor one of its irreplaceable components. Transgo shift kit tf60sn 09gsk 09g valve body solenoid. Install four sonnax valve body seal inserts nongrooved, nonthreaded into the back side of valve body. The 09g 09m 6speed automatic transmission is installed in the following volkswagen vehicles.
Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. The k3 clutch pack was burned and it had gear ratio erro. This alters the case and valve body and if incorrect parts are used. These kits involve boring the aluminum and installing sleeves and valves. Tf60sn 09g transgo shift kit cascade transmission parts. Transmission valve body plate ball seat repair gm 4l60e 4l80e 5 vb101 99450. Tf6062sn vwaudi 09g, 09k, 09m seat, bmw, skoda 6 speed. After transmission overhaul, replacement or valve body replacement, the shift adapts must. The tf60sn is also known as an 09g used in volkswagens and mini coopers, the tf80sc is used in volvo and gm in the united states and the tf81sc also known as af21 is used in ford and mazda vehicles in the united states. Get vw 09g transmission rebuilding tips, vw 09g troubleshooting help, vw 09g technical service bulletins, and vw 09g tecnical information. At ream man valve bodies, our personal and professional goal is to provide our customers with the highest quality products as well as exceptional customer service and technical support. We are dedicated to helping you solve all your valve body problems, which have been haunting the industry for years. The 09g tf60sn according to aisin co classification is the first 6speed transmission which has been used since 2003 for virtually all fwd cars of volkswagen and audi family a3, a4 and tt with engine capacity from 1. Bushings are available from valve body pro at 8776117767.
The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested. Toyota a transmission wikipedia, the free encyclopedia 19891990 volvo 740 gle 16 valve aw72l 1991 volvo 940 gle 16 valve aw72l for the manual transmission, a541e. Valve body identification please find below the valve body identification information of 09g tf60 sn aisin warner 6 speed. Vw09g transmission troubleshooting help, vw09g rebuilding. The aisinwarner 09g six speed fwd transmission, or tf60, has increased in popularity and technicians need to become more familiar with all aspects. Part 3 i n past issues we looked at the design and operation of the vw. The 6speed automatic gearbox 09g has six hydraulically ac.
This is the firs part of this video where we do a diagnostic on this transmission to find out where the problem is coming from. Removing every valve from the valve body will make the. Aw5550sn tcm relearn spanish valve body provalve body pro. A valve body is the complete assembly to include components that may be in a valve body kit. Fluid capacity and type, valve body and solenoids charts.
Internal valve body the valve body is the last thing on the agenda and the item thats overlooked most often. Solenoids are individually cleaned, inspected, calibrated, and tested. Ebook center get free access to pdf ebook a541e valve body diagram. Timely oil replacement can help to delay premature failure of automatic transmission valve body.
A valve body kit contains components to repair or modify a valve body but is not the complete valve body. This manual covers these differences so that this mistake will not happen to you. The shifting elements are controlled by the valve body which are activated by the. After transmission overhaul, replacement or valve body replacement, the shift adapts must be cleared to zero and then the vehicle must be driven. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. The tf60sn is also known as an 09g used in volkswagens and mini coopers, the tf80sc is used in volvo and gm in the united states and the tf81sc also known as af21 is used in. Valve body parts 750h valve body assembly oem new mini cooper 03on 1 09g. Premium valve bodies carry a limited lifetime warranty from valvebody xpress.
Transgo shift kit tf60sn 09gsk 09g valve body solenoid audi. Technical manual 09g tf60sn cascade transmission parts. Aw tf60sn 09g 09m 09k automatic transmission exploded view spare part catalog pdf free download at automatic berger online shop. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. Transmission repair manuals jf015e re0f11a cvt7 rebuild. This transmission is referred to as the tf60sn, 09g, 09m and in some. Volkswagen 09g 09k tf60 aisin warner 6 speed valvebody.
Introduction 1st printing audi, jetta, passat, march, 2010. Valve body repair aw tf60sn 09g 09k 09m audi a4, skoda. The 09g can be found in a variety of volkswagen fwd vehicle platforms produced after 2003. The circlip groove repair requires the removal of the worn top part. Shoulder on insert will seat flush against the finished valve body surface figure 12. Getting 09g valve body repair manual is easy and simple. Preliminary, it is required to check the wiring and electrics contacts. Once your rebuilt valve body is delivered, remove your old valve body and replace it in the packaging with your new rebuilt one.
Fits valve bodies with large can solenoids whch are 1 inch in diameter, does not fit some 2007 up valve bodies with small can solenoids which are 34 of an inch in diameter. Vw 09g tf60sn solenoids fix recondition repair upgrade. Transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle. Aisinwarner 09g electronics anatomy of shift controls. Vw 6speed automatic transmission 09g repair manual edition. Introduction 1st printing audi, jetta, passat, march. Then you must consider the labor costs which may be quite extensive. All parts needed for this repair in one bundled package see more info. All 09g valve bodies are road simulation tested before shipment with our inhouse superflow axiline valve body tester.
Your core charge will be refunded within 510 business days upon receipt and inspection of the core. Securly package your old core valve body and use the prepaid shipping label to send the core back to us. Fr, bellows globe valve, the valve book neles pdf, mitral valve repair free download pdf, you best body. Volkswagen transmission repair, rebuild or replacement 09g. Shift kit valve body repair kit fits 09g, 09m, 09k, aw tf60sn, gaf21wa 2003 with 1. Very soon you will be fitting clean, working solenoids to your valve body overhaul. This used to be your only choice when you found a worn vw valve body. This transmission had delayed engagements when hot. Transmission repair manuals jf015e re0f11a cvt7, diagrams, guides, tips and free download pdf instructions.
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